Upscaling of particle syntheses

Our focus is on the efficient scaling of chemical particle syntheses, continuously or up to the 100-liter batch scale.
 

With our expertise, we develop and optimize processes for the synthesis of nano- and microparticles. By using continuous processes and state-of-the-art technologies, we ensure precise control of synthesis conditions. Our goal is to provide customized solutions to successfully scale up your synthesis processes to industrial standards and deliver high-quality particles for your specific applications. Rely on our extensive chemical expertise to successfully implement your scaling requirements.

Upscaling 100L synthesis reactor
© K. Dobberke for Fraunhofer ISC
Stirred reactor for upscaling laboratory syntheses to the 100-liter pilot scale.

Our offer

  • Efficient scaling of chemical particle syntheses continuously or up to 100 L batch scale.
  • Development and optimization of processes for the production, modification and separation of nano- and microparticles.
  • Use of continuous processes and state-of-the-art technologies for the precise control of synthesis conditions.
  • Supply of high-quality particles for specific applications through comprehensive chemical expertise.

Your benefits

  • Customized solutions: Development and production of customized particles that meet customers' specific requirements and applications.
  • Versatility: Particles can be used in a wide range of industries and applications, including pharmaceuticals, cosmetics, food, electronics and environmental technology.
  • Innovation potential: Particle technology offers great innovation potential for the development of new materials, products and applications.

Areas of application

  • Prototype development: By scaling up particle syntheses in wet chemistry, prototypes of new materials and products can be produced. E.g., new coatings, pigments or functional materials can be developed and tested for various applications before they are produced on a larger scale.
  • Recycling: Upscaling of particle syntheses in wet chemistry can help to improve recycling processes. For example, particles can be used as separating materials or adsorbents to recover or remove certain substances from waste streams.